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structural fracture at the maximum loading from the beginning of service or after some
periods of service during which the crack can grow up to the critical size for nominal
durable loading of the structure.
This also illustrate non-adequacy of conventional design praxis for the realization of
fracture safe structures of their integrity guarantied in service, which neglects the
existence of cracks and the possibility of their growth to the critical size, and in this way
the possibility of the unexpected fracture in spite of applied recommended safety factors
against the yield strength or similar parameters of “ideal” structure material.
The aim of this paper is short but sufficiently detailed review of fracture mechanics
and their applications, exhibiting exceptional power and potential, but at the same time is
susceptible to the accepted restrictions, based on the simplifications allowed by
theoretical solutions used.
2. BASIC ELEMENTS OF FRACTURE MECHANICS
Although the calculations for the evaluation of basic fracture mechanics parameters
are complex, they nevertheless do not take into account all aspects of the problems. These
calculations are only 2-dimesional, do not take into account redistribution and load
relaxation around the crack tip due to the material plasticity and accept the assumption of
material homogeneity. In addition, they started from an inherent assumption that the
crack driving force can be quantitatively characterised by only one parameter (stress
intensity factor,
K,
path independent
J
integral or crack opening displacement,
δ
). All
these assumptions are only partially fulfilled and can lead, in the dependence of the actual
case, to the significant errors in application, if the corresponding limits were not
considered. However, the latest is not always so simple.
In spite of this, the fracture mechanics became important discipline in the praxis.
Although not prefect, it offers many answers to the engineering practical problems that
were until now not attainable. Awkwardness due to the possible errors (of course not
these concerning wrong data for calculation and pure calculation) should not influence
the fracture mechanics application. Is it in this respect more favourable to calculate beam
with elastic stresses and with the addition of the safety margin declare it as safe, as has
been done more or les successfully during last hundred years? Of course, this elastic
calculation does not give exact results concerning the actual beam stresses, but was
successful after long-standing application and corresponding experiences. However, for
current conditions of light structures, high strength materials and tightness requirements
concerning both economy and performances are no more satisfied.
In all that we are confronted with the notorious fact of the selection between accurate
solution far from the reality and approximate solution satisfying practical requirements.
The solution for Hutchinson-Rice-Rosengren (HRR) problem appeared to be impor-
tant, because it established
J
-integral as the most convenient fracture mechanics para-
meter, taking in consideration elastic-plastic material behaviour at crack tip, but, in addi-
tion by recognised difference between plane stress and plane strain conditions. HRR
calculations have found that the stresses in the plastic zone are much higher in plane
strain than in plane stress condition, what is the theoretical explanation for empirically
observed thickness effects to the 2D-parameters of fracture mechanics. The LEFM
solution based on
K
do not apply this difference – the stresses are the same for both cases.
However, the HRR-solution is not complete and it is subjected to the corresponding
limitations. Just near the crack tip, at the distance
r
→
0, the solution is invalid because it