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loss defects, and is becoming widely accepted as a valid means of assessing the condition
of pipes and pipelines, particularly where they are difficult or expensive to access for
inspection. Today it is broadly applied in identifying corrosion in different situations in
pipes diameter range 50 mm to 1200 mm and for assessment of pipes state.
A non-contacting ultrasonic probe, placed inside a pipe, which operates in light liquid
product lines, can be realized as a movable test system. It is known as a pipe-inspection-
gear (PIG). The ultrasonic head comprises a fixed centrally mounted ultrasonic probe
whose signal is projected along the pipe axis on to a 45
°
angle reflector rotating at speeds
up to 1000 rpm. The forward speed is in the range of 1 m to 3 m per minute. The signal is
transmitted through the liquid to and from the outer pipe wall. The return signal is captu-
red for subsequent analysis. PIG can pass through a 1.5D bends (D is pipe outside
diameter) and can be pulled back to its launcher or move in free mode (autonomous
device for detecting flaws and leakage in pipes). With the captive PIG the power is
supplied along the umbilical and results returned on line. Such test systems can be used in
pipeline for transporting natural gas. They are exposed to aging, and the integrity has to
be monitored frequently. Stress corrosion cracks (SCC) can be easily detected using
liquid fluorescent magnetic particle inspection. However, this technique is not practical
for in-line inspection of pipes. Up-dated technology for pipeline inspection uses the MT
is capable to measure the local changed magnetic field on the inside pipe wall using
sensors. It is required that in-line inspection technology enables to locate the flaws
without having to resort to excavation. SCC is usually oriented along the pipe and may
remain undetected. It can occur in a range of pipeline field conditions including soil type,
stress, cathode potential, coating conditions and temperature. Axial magnetic field in-line
inspection PIG, extensively used for pipeline inspection, is convenient for detecting
corrosion damage or circumferentially oriented defects inside a pipe, but not surely flaws
or cracks in the axial direction. For that EMAT is better. Two EMATs can be used in the
pitch-catch disposition to send and receive longitudinal or shear waves perpendicular to
the longitudinal weld joint. EMAT is a vital NDT tool for an early location of SCC and
other defects, like corrosion, welding cracks, pits. It is important that such NDT tool is
capable to detect SCC accurately, without false signals, to characterize to some extend the
defect size. Although EMAT is in use for more than a decade, some further research work
is still necessary. Properly designed, EMAT can be positioned anywhere inside the pipe,
in a way that can send and receive confined acoustic waves for detecting flaws and
leakage in pipes.
Long range ultrasonic testing is also applied for detection of circumferential cracks
under the supports of long tubes in heat exchangers, inspection of railroad tracks, espe-
cially welded rails, inspection of wire cables and piping at pipe supports.
The next UT method in use is the phased array inspection. It is an advanced technique
for volumetric assessment and flaw detection, applicable for discontinuity detection in
thick steel plate or vessels, longitudinal and butt weld testing, stress corrosion cracking in
pipes and in turbines, nozzle corrosion testing, and hydrogen induced cracking.
. Phased array consists of a number of ultrasonic elements arranged in a single
instrument. The multiple elements are used to create an ultrasonic beam. The beams can
be “steered” to optimize their orientation to the tested object, increasing the probability of
detection of flaws, for example in longitudinal welds in piping. The beams can be
scanned over the object in order to produce an image. By adjusting the individual